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How to Properly Prepare Surfaces for Silicone Sealant Application

How to Properly Prepare Surfaces for Silicone Sealant Application

May 24th 2023

Skipping prep is one of the most common caulking mistakes. Applying silicone sealants may seem like an easy job, but it’s easy to forget the importance of working with a clean surface. In the rush to get a job done, the prepping stage of the application often gets skipped. This results in a seal that doesn’t last, leading to callbacks and unhappy clients.

Here’s a closer breakdown of how to prep the surface before applying silicone sealant.

The Importance of Prepping the Surface Before Silicone Sealant Application

Silicone sealant has two enemies — moisture and dirt. Although it’s incredibly moisture-resistant once cured, you never want to apply silicone sealant to a wet surface. This is one of several common silicone application mistakes that even contractors make.

Only apply sealants on completely dry surfaces or you’ll get a weak seal. Silicone sealants are designed to bond to dry surfaces, and moisture interferes with this. Moisture trapped underneath the sealant can also lead to long-term issues like cracking and peeling over time. Applying to a wet surface also makes for a worse application. The water makes the sealant clump and spread unevenly.

Any lingering dirt or dust can also impact the quality of your seal. Dirty surfaces have poor adhesion, and reduced durability, and sealing over a filthy surface comes out looking sloppy. Avoid these issues by thoroughly cleaning and drying surfaces before going in with your caulk gun.

Preparing for silicone application is an important step in the construction process. By prepping and cleaning surfaces before application, you can ensure a high-quality, clean seal that will leave clients impressed by your work.

What Surface Do I Need Before Applying Silicone Sealant?

Silicone sealant works best on non-porous surfaces like ceramic, glass, metal, and other materials. Materials like vinyl or untreated wood are not recommended for silicone sealant application. Certain types of masonry or wood may also require a primer before application. No matter the surface you choose, make sure it’s prepped ahead of time. A properly prepared surface should be:

Clean and Dry

In order to prevent any future damage or a bad seal, make sure the surface you’re working with is clear of dust, oil, and dirt. It’s also important to work from a dry surface in a well-ventilated area.

Smooth

The surface should be smooth and free from any rough or uneven areas. Remove any loose or flaking material and smooth out any imperfections if necessary. A smooth surface helps the sealant spread evenly and create a solid bond.

Free of Old Silicone

If you’re re-applying silicone sealant over an already sealed area, clear away the old caulk. This can easily be done by using a softening agent on the old silicone before scraping it away. Doing this will give you a fresh surface to work from.

Taped Off

Use masking tape to protect adjacent surfaces or areas where you don't want the sealant to stick. Using masking tape is a simple and easy way to ensure clean lines during application. It also prevents excess sealant from spreading to unwanted areas.

By following these guidelines and preparing your work area the right way, you can guarantee a strong seal. Of course, always refer to the manufacturer's specific instructions for the best results.

Steps for Preparing the Surface

If you’re wondering how to clean and maintain surfaces before applying silicone sealant, follow these simple steps for easy prep.

Step 1: Clean

First, clean the surface you'll be applying sealant. Take a bucket of soapy water and a rag to scrub away dirt, debris, and oil. After, use a suitable cleaner or solvent to clean stubborn grime. Isopropyl alcohol is an effective choice. Allow the surface to dry completely before moving onto the next step.

Step 2: Remove the Old Sealant

Before applying new sealant, you must get rid of the old. Using a softening agent like mineral spirits or rubbing alcohol, dampen the area with a soaked cloth. Wait a few hours for the old sealant to soften. This part takes a while, but letting the sealant soften will make it painless and easy to remove. After you’ve waited, scrape off the residue with a putty knife. Be sure to clean the area again when you’re done.

Step 3: Smooth Out Imperfections

Use a putty knife or scraper to smooth out rough or uneven areas. Remove any flaky or loose material. You want to have a clear, smooth surface to apply the sealant on.

Step 4: Apply Masking Tape

If you’re worried about making a mess, you may want to use masking tape to protect surrounding areas. This will also achieve a super smooth caulk line.

Get the Best Silicone for the Job from Silicone Depot

The key to the best silicone sealant application is properly preparing for it first. Aside from being sure to prep your surface beforehand, you can also ensure every job goes well with the right materials. Whatever project you and your team have next, equip them with the best silicone sealant out there. You bring your construction expertise and we’ll bring high-quality, affordable materials for you and your team. Whether you need sealant, expanding foam, or the perfect caulking gun, Silicone Depot has you covered.